G6L-1F-TR DC5

Ultra-thin Low Signal Relay G6L Extremely Thin SPST-NO Flat Relay, One of the Thinnest Relays in the World • For high-density mounting and slim finished packaging, G6L uses 20% less mounting area and 67% less volume in comparison with the G5V-1 relay. • Measures just 7.0 (W) x 10.6 (L) x 4.2 (H) mm for surfacemount or 3.8 (H) for through-hole. • High dielectric strength: 1,000 VAC between coil and contacts and 750 VAC between contacts of the same polarity. • Conforms to FCC Part 68 impulse withstand voltage rating of 1.5kV for 10 x 160 µs. • Conforms to UL60950 (File No. E41515) / CSA C22.2 No. 60950 (File No. LR31928). • Use of lead completely eliminated. Ordering Information Contact form Construction SPST-NO Mounting type Fully sealed Model Through-hole terminal G6L-1P Surface-mount terminal G6L-1F Note: 1. When ordering, add the rated coil voltage to the model number. Example: G6L-1P 12 VDC Rated coil voltage 2. When ordering tape packing, add "-TR" to the model number. Example: G6L-1F-TR 12 VDC Tape packing Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case. Model Number Legend: G6L †-1 †- † 1 2 3 4 1. Relay function None: Non-latching 2. Contact form 1: SPST-NO 3. Terminal shape P: PCB terminals F: Surface-mount terminals 4. Packaging None: Tube packaging TR: Tape and reel packaging ■ Application Examples • Peripherals of MODEM/PC • Communications equipment • Telephones • Measurement devices • Office automation machines • Amusement equipment • Audio-visual products • Security equipment Ultra-thin Low Signal Relay G6L 1 Specifications ■ Contact Ratings Item Resistive load Contact mechanism Single crossbar Rated load 0.3 A at 125 VAC, 1 A at 24 VDC Carry current 1A Max. operating voltage 125 VAC, 60 VDC Max. operating current 1A ■ Coil Ratings Item Voltage Rating Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC Rated current 60.0 mA 40.0 mA 36.0 mA 15.0 mA 24 VDC 9.6 mA Coil resistance 50.0 Ω 112.5 Ω 139.0 Ω 800.0 Ω 2,504.0 Ω Pick-up voltage 75% max. of rated voltage Dropout voltage 10% min. of rated voltage Maximum voltage 150% of rated voltage 130% of rated voltage Power consumption Approx. 180 mW Approx. 230 mW Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. The operating characteristics are measured at a coil temperature of 23°C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil. ■ Characteristics Item Non-latching Relays G6L-1P, G6L-1F Contact resistance (See Note 1) 100 mΩ max. Operate time (See Note 2) 5 ms max. (approx. 1.1 ms) Release time (See Note 2) 5 ms max. (approx. 0.4 ms) Insulation resistance (See Note 3) 1,000 MΩ min. (at 500 VDC) Dielectric strength Coil and contacts 1,000 VAC, 50/60 Hz for 1 min Contacts of same poles 750 VAC, 50/60 Hz for 1 min Surge withstand voltage Coil and contacts 1,500 VAC, 10 × 160 µs Vibration Mechanical durability 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) Malfunction durability 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) Shock Mechanical durability 1,000 m/s2 Malfunction durability 100 m/s2 Service life Mechanical 5,000,000 operations min. (at 36,000 operations/hour) Electrical 100,000 operations min. (with a rated load at 1,800 operations/hour) Failure rate (P level) (See Note 4) 1 mA at 5 VDC Ambient temperature Operating: -40°C to 70°C (with no icing or condensation) Humidity Operating: 5% to 85% RH Weight Approx. 0.6 g Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. 2. Values in parentheses are actual values. 3. The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those used for checking the dielectric strength. 4. This value was measured at a switching frequency of 120 operations/min. This value may vary, depending on switching frequency, operating conditions, expected reliability level of the relay, etc. It is always recommended to double-check relay suitability under actual load conditions. 5. The above values are initial values. 2 Ultra-thin Low Signal Relay G6L Engineering Data Ambient Temperature vs. Maximum Voltage Maximum voltage (%) Switching current (A) 10 7 5 3 1 Ambient Temperature vs. Switching Current 250 Switching current (A) Maximum Switching Capacity 200 3 to 12 VDC 150 1 0.8 0.6 AC resistive load 0.7 1.2 100 0.5 24 VDC 0.4 DC resistive load 0.3 50 0.1 10 30 50 70 100 0 −40 300 500 7001,000 0.2 −20 0 Switching voltage (V) 20 40 60 0 −40 80 −20 0 20 Ambient temperature (˚C) 40 60 80 Ambient temperature (˚C) Note: “Maximum Voltage” is the maximum voltage that can be applied to the relay coil. Ambient Temperature vs. Must Operate or Must Release Voltage 500 300 100 24-VDC resistive load 50 30 10 5 125-VAC resistive load Y 100 1,000 Max. estimated value 90 80 0.2 0.4 0.6 0.8 1 avg. 50 Sample: G6L-1F Number of Relays: 10 Test conditions: 1-A resistive load at 24-VDC with an operation rate of 50% 80 Switching frequency: 1,800 operations/h 60 Must operate voltage max. min. 200 200 max. 40 min. Must operate voltage Must release voltage −40 −20 0 20 40 60 1,000 Sample: G6L-1F NO contact Number of Relays: 10 500 Test conditions: 1-A resistive load at 24-VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300 100 1,000 X' 600 Shock direction X X' Y Z 800 1,000 Z' 80 Electrical Endurance (Contact Resistance) (See Note) 400 1,000 Z' avg. 30 Ambient temperature (˚C) Contact resistance (m ) On the basis of rated voltage (%) 100 Z 1,000 min. Switching current (A) Electrical Endurance (with Must Operate and Must Release Voltage) (See Note) 400 60 0 −60 1.2 600 X 1,000 max. 70 10 1 0 Energized 800 20 3 Shock Malfunction Y' Unit: m/s2 Sample: G6L-1F Number of Relays: 10 Y' Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Contact Reliability Test (Contact Resistance) (See Note) Contact resistance (m ) 1,000 On the basis of rated voltage (%) Switching operations (×104 operations) Endurance 1,000 Sample: G6L-1F NO contact Number of Relays: 10 500 Test conditions: 1-A resistive load at 24-VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300 max. 100 40 50 Contact resistance 0 min. min. 30 max. 20 50 max. Must release voltage 30 min. 0.1 1 10 100 1,000 Operating frequency (×103 operations) 10 0.1 1 10 Operating frequency 100 (×103 1,000 operations) 10 1 10 100 1,000 10,000 Operating frequency (×103 operations) Note: The tests were conducted at an ambient temperature of 23°C. Ultra-thin Low Signal Relay G6L 3 Sample Energized Mutual Magnetic Interference Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Mutual Magnetic Interference 10 5 Sample 0 −5 −10 Initial stage Energized 2.54 mm 5.08 mm 10 5 0 −5 −10 Initial stage 2.54 mm 5.08 mm Installed in flush configuration Installed in flush configuration Must operate voltage Must release voltage Must operate voltage Must release voltage External Magnetic Interference (Average value) +10 0 −10 −20 Must operate voltage Must release voltage Sample: G6L-1F Number of Relays: 5 −30 −1,200 −800 −400 0 400 800 1,200 S N +20 +10 0 −10 −20 −30 −1,200 −800 −400 External magnetic field (A/m) High-frequency Characteristics (Isolation) Must operate voltage Must release voltage Sample: G6L-1F Number of Relays: 5 0 400 High-frequency Characteristics (Insertion Loss) 70 60 +10 0 −10 −20 Sample: G6L-1F Number of Relays: 5 −30 −1,200 −800 −400 Must operate voltage Must release voltage 0 400 2.5 2 1.5 800 1,200 External magnetic field (A/m) High-frequency Characteristics (Return Loss, V.SWR) (Average value) Return loss (dB) 80 N (Average value) Insertion loss (dB) Isolation (dB) 90 800 1,200 S +20 External magnetic field (A/m) (Average value) 100 (Average value) +30 70 1.4 60 V.SWR 1.2 50 1 40 0.8 50 1 40 Return loss 30 30 0.6 20 0.4 10 0.2 0.5 20 10 0 1 0 0 10 100 1,000 1 Frequency (MHz) 4 Ultra-thin Low Signal Relay G6L 10 100 1,000 Frequency (MHz) 1 10 100 1,000 Frequency (MHz) V.SWR N +20 +30 Change rate on the basis of initial value (%) S Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) (Average value) +30 Sample: G6L-1F Number of Relays: 50 Must operate time Must release time 30 20 Sample: G6L-1F Number of Relays: 50 30 20 10 0 40 Vibration Resistance Change rate on the basis of rated value (%) 40 Distribution of Bounce Time (See Note) Number of contacts Number of contacts Must Operate and Must Release Time Distribution (See Note) 10 0.5 1 1.5 2 2.5 3 0 0.5 1 1.5 2 Time (ms) 2.5 3 5.0 Sample: G6L-1F 4.0 Number of Relays: 5 3.0 2.0 1.0 Must release voltage 0.0 -1.0 Must operate voltage -2.0 -3.0 -4.0 -5.0 Initial After test Time (ms) Note: The tests were conducted at an ambient temperature of 23ºC. Dimensions Unit: mm (inch) G6L-1P PCB Mounting Holes Terminal Arrangement/ Internal Connections (Bottom View) (Bottom View) Tolerance: ±0.1 mm 10.6±0.2 (0.42±0.01) 3.8±0.2 (0.15±0.008) 7±0.2 (0.28±0.01) 5.08 (0.20) Orientation mark 2 0.2 (0.01) 0.4 (0.02) 3.5 (0.14) 5.08 (0.20) 1.49 (0.06) 5.08 (0.20) 0.2 (0.01) 1-dia. 5.08 (0.20) 7.62 (0.30) 8 4 5 7.62 (0.30) Note: Each value has a tolerance of ±0.3 mm. G6L-1F PCB Mounting Holes (Top View) Tolerance: ±0.1 mm 4.2±0.2 (0.17±0.01) 10.6±0.2 0.4 (0.12) 7±0.2 (0.28±0.01) (0.42±0.01) 0.6 (0.02) 5.08 (0.20) 0.4 (0.02) 1.49 (0.06) 7.62 (0.30) Orientation mark 5.08 (0.20) 2.66 (0.10) 8 5 6.74 (0.27) 8.4 (0.33) 7.62 (0.30) Terminal Arrangement/ Internal Connections (Top View) 2 0.8 (0.03) 4 1.49 (0.06) Note: Each value has a tolerance of ±0.3 mm. Ultra-thin Low Signal Relay G6L 5 Packaging ■ Tube Packaging Relays in tube packaging are arranged so that the orientation mark of each Relay is on the left side. Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. Orientation of Relays Stopper (gray) Stopper (green) ■ Tape and Reel Packaging (Surface-mount Terminal Relays) When ordering Relays in tape and reel packaging, add the suffix "-TR" to the model number, otherwise the Relays in tube packing will be provided. Tape type: TB2412R (Refer to EIAJ (Electronic Industries Association of Japan) Reel type: R24D (Refer to EIAJ (Electronic Industries Association of Japan) Tube length: 552 mm (stopper not included) No. of Relays per tube: 50 Relays per reel: 1,000 Direction of Relay Insertion Pulling Direction Orientation mark Top tape (cover tape) Pulling direction Carrier tape Embossed tape Reel Dimensions 25.5±0.5 (1.00±0.02) 29.5±1 (1.16±0.04) dia.13±0.2 (0.51±0.001) dia. 21±0.5 (0.8±0.5) 2±0.5 (0.08±0.5) 330 (13) A 80 (3.15) R1 Enlarged View of Section A Carrier Tape Dimensions G6L-1F 2±0.1 (0.08±0.001) 4±0.1 (0.16±0.1) A B 1.5+0.1 0 dia. 1.75±0.1 (0.07±0.001) 0.4±0.05 (0.02±0.02) 4.6±0.1 (0.18±0.001) 3˚max. 11.5±0.1 (0.45±0.001) 11.2±0.1 24±0.2 (0.44±0.001) (0.94±0.001) 3˚max. 12±0.1 (0.47±0.001) B A 8.9±0.1 (0.35±0.1) 3˚max. 3˚max. A-A Cross Section 6 Ultra-thin Low Signal Relay G6L B-B Cross Section Recommended Soldering Method ■ Temperature Profile According to IRS Temperature (˚C) When performing reflow-soldering, check the profile on an actual device after setting the temperature condition so that the temperatures at the relay terminals and the upper surface of the case do not exceed the limits specified in the following table. Item Measuring position Terminal T4 Preheating (T1 to T2, t1) Peak value (T4) 150ºC to 180ºC, 180ºC to 200ºC, 245ºC max. 120 s max. 20 to 30 s Upper surface —— of case T3 Soldering (T3, t2) —— 250ºC max. The thickness of cream solder to be applied should be within a range between 150 and 200 µm on OMRON's recommended PCB pattern. T2 T1 Correct Soldering Relay PCB Terminal Solder Land Incorrect Soldering Excessive amount of solder Insufficient amount of solder Visually check that the Relay is properly soldered. t1 Preheating t2 Soldering Time (s) ■ Approved Standards UL approval: UL60950 (File No. E41515) CSA approval: C22.2 No.60950 (File No. LR31928) Contact form SPST-NO Coil rating Contact rating G6L-1P and G6L-1F: 3 to 24 VDC 1A at 30 VDC 0.5A at 60 VDC 0.3A at 125 VAC Number of test operations 6,000 Ultra-thin Low Signal Relay G6L 7 Precautions ■ Correct Use Maximum Voltage Handling Leave the Relays packed until just prior to mounting them. Soldering The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting). The maximum voltage also involves important restrictions which include the following: Soldering temperature: Approx. 250ºC (At 260ºC if the DWS method is used.) • Must not cause thermal changes in or deterioration of the insulating material. • Must not cause damage to other control devices. • Must not cause any harmful effect on people. • Must not cause fire. Soldering time: Approx. 5 s max. (approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) Therefore, be sure not to exceed the maximum voltage specified in the catalog. Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. Solder: JIS Z3282, H63A Claw Securing Force During Automatic Insertion During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. C A B Coating Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays. Direction A: 5.0 N max. Direction B: 5.0 N max. Direction C: 5.0 N max. Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay. Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4 OMRON ELECTRONICS LLC OMRON CANADA, INC. OMRON ON-LINE One East Commerce Drive Schaumburg, IL 60173 885 Milner Avenue Toronto, Ontario M1B 5V8 847-882-2288 416-286-6465 Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.com/oci Cat. No. K119-E3-1 8 11/02 Specifications subject to change without notice Ultra-thin Low Signal Relay G6L Printed in USA